Static Mixer Nozzle
Static mixer nozzles homogenize the melt to avoid pigment patches, reduce colorant dosing and improve temperature distribution and part deformation. The mixer insert is interchangeable with a filter, shortening the injection cycle time and improving product appearance.
Technical data
| PARAMETER | UNIT | TM-I | TM-II | TM-III |
|---|---|---|---|---|
| Max. Shot Weight (Ref.) | gram | 1000 | 4000 | 10000 |
| Max. Screw Size (Ref.) | mm | Φ70 | Φ100 | Φ180 |
| Max. Machine Size (Ref.) | tonnage | 400 | 800 | 1800 |
| Mixer Insert Size | mm | Φ25 | Φ30 | Φ40 |
| Mixer Insert Nos. | pcs | 3-6 | 3-6 | 4-6 |
| Body Diameter (G) | mm | Φ55 | Φ60 | Φ70 |
| Max. Inj. Pressure (Ref.) | Bar | 3000 | 3000 | 3000 |
| Max. Temperature | °C | 400 | 400 | 400 |
MIXER INSERTS
| Model | I.D. (mm) | O.D. (mm) | L (mm) | Flow Rate (cm³/s)Low Viscosity | Flow Rate (cm³/s)High Viscosity |
|---|---|---|---|---|---|
| TM-I | 18 | 25 | 24.2 | 1000 | 700 |
| TM-II | 22 | 30 | 28 | 1800 | 1200 |
| TM-III | 30 | 40 | 38.2 | 5000 | 3000 |
Engineering highlights
- Homogenize plastic and avoid pigment patch
- Reduce colorant dosing and consumption
- Improve temperature and product deformation
- Shorten injection cycle time
- Mixer interchangeable with filter
PRODUCT VIDEO
Frequently Asked Questions
A static mixer nozzle improves the mixing of molten polymer as it passes through internal mixing elements. It can help achieve more uniform melt composition before injection.
It can improve melt mixing and help distribute colorants or masterbatch more consistently when the nozzle is correctly designed for the material and processing conditions.
Important factors include material viscosity, melt temperature, required mixing performance, shot volume and screw diameter.
Yes, it can be used in engineering plastics and glass fiber reinforced materials.