Color Mixing Static Mixer Nozzle
Injection molding static mixer nozzle is a valuable tool for manufacturers who want to ensure high-quality, consistent colors in their injection molded products. By providing a cost-effective, efficient, and reliable solution for color blending, this type of nozzle can help you save time, reduce waste, and improve the overall quality of their products. It's mainly used in thermoplastic injection field, by adding several static mixer inside nozzle to evenly stir the passing polymer and increase color mixing effect, improve production efficiency & product quality, meanwhile to reduce production cost. The use of this mixed color nozzle can eliminate color differences and lines, reduce back pressure, and shorten the molding cycle. With the decreasing profits in the injection molding industry, injection molding manufacturers can consider expanding their profit margins by adding color mixing nozzles
Improvement:
Homogenize melting polymer and avoid pigment patch
Improve color mixing, reduce colorant dosing and cost.
Improve melt temperature, eliminate product deformation.
Shorten melting cycle time, improve production efficiency.
Benefit of Static Mixer Nozzle
The benefits of using a static mixer nozzle for injection molding include:
1. Improved mixing: Static mixer nozzles excel at achieving thorough and homogenous mixing of materials, resulting in consistent quality in your injection molded products.
2. Reduced waste: By mixing materials more effectively, static mixer nozzles help to minimize material waste and reduce costs associated with manufacturing defects or rejected products.
3. Increased productivity: These nozzles enable faster and more efficient molding, making it possible to produce more parts in less time.
4. Easy to use: The design of static mixer nozzles is such that they are easy to install and operate, requiring minimal maintenance.
5. Versatile: These nozzles can be used in a variety of applications, including in the production of plastics, adhesives, and coatings.
Static Mixer Mixing Nozzle Parameters
PARAMETER | TM-I | TM-II | TM-III | |
Max. Shot Weight (Ref.) | gram | 1000 | 4000 | 8000 |
Max. Screw Size (Ref.) | mm | Φ70 | Φ100 | Φ150 |
Max. Machine Size (Ref.) | tonnage | 400 | 800 | 1500 |
Mixer I.D. | mm | Φ18 | Φ22 | Φ30 |
Mixer O.D. | mm | Φ25 | Φ30 | Φ40 |
Body Length (L1) | mm | 120 | 146 | 231 |
Body Diameter (G) | mm | Φ50 | Φ60 | Φ70 |
Max. Inj. Pressure (Ref.) | Bar | 3000 | ||
Max. Temperature | °C | 400 |